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Screen Emulsion Coater

TD-T1213
Fully automatic precision screen coater with servo drive, adjustable film thickness 0.5–50μm, accuracy ±0.1–1μm, single/double-sided coating and thick-film mode for high-precision screen making.
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Technical information of screen automatic coating machine

1.Adapt to the industry:

Widely used in: consumer electronics, mobile phone lens glass cover, light guide plate, PCB, LCD, automotive electronics, home appliance glass, clothing, shoes and hats printing and other industries screen printing plate.

2.Introduction to structural features
  1. The appearance is painted at high temperature, the servo motor and linear guide rail are used, and the rack and pinion movement are used to reduce vibration, ensure uniform running speed, and accurately control the film thickness;
  2. The upper computer is controlled by man-machine interface, which can be freely set on single/double sides and the number of coating times
  3. The industry's only automatic thick film mode, making it easier to apply thick film
  4. The top is automatically pressed according to the size of the screen, and the foot pedal and touch screen control the frame, which is easy to operat
  5. coating pressure can be adjusted, and the film thickness can be precisely controlled, and the accuracy can be controlled at 0.1-1 microns;
  6.  Equipped with original alloy sizing applicator, the length is customized according to customer needs
  7. Reserve MES interface, perfect docking with customer MES and ERP systems, and monitor the operation status of equipment in real time.
3.Main technical parameters

project

size

project

     size

Outer diameter dimensions

2315*850*2050 mm

Length*width*height

 Total power

5KW

Maximum effective size of coated screen frame

1200*1300 mm

power consumption

1.5KW

Working power supply

220V/50HZ

Current rating

20A

Film thickness error

±0.1-1um

Motor drive mode

Servo motor + linear guide + rack and pinion

 Control mode

 Human-machine interface touch screen

 Coating operating system

TD1.0

 Maximum effective coating size

1000*1100mm

weight

about 550KG

Device height

2050mm

Running Speed

0-150 mm/s, Adjustable

 

The coating is uniform, the film thickness is adjustable within 0.5-50um, the error value is 0.1-1um, and the coating area is adjustable according to the demand;

The surface of the coated product is smooth and flat, and there should be no sand holes, scratches and other defect

4.Site environmental requirements

Power supply: 220V/50H, wire diameter -2.5², independent small electric box control, air switch 20A       

Site temperature: 20~30°C The best temperature is 25°C

Relative humidity: about 55%.

5.Device circuit diagram

6.List of equipment spare parts and wearing parts

serial number

encode

illustrate

Recommended replacement cycle (years)

Additional notes

1

W2dY0.a0241

Slide rail slider (large)

5

2

W2RY0.Y0001

Slide rail slider (small)

5

3

W6RY0.Y000a

Z20 pinion

5

4

W6RY0.Y0000

Rack

10-15

5

W6RY0.Y000c

Tank chain (small)

5

6

W4Y10.a0900

Tank Chain (Large)

5

8

W2fY0.a0245

Casters

8

9

W2fY0.90751

Turbo worm reducer

8

10

W6FY0.Y0001

400W Servo Motor (with absolute position encoder)

8

11

W6Fb0.a0180

750W Servo Motor (with absolute position encoder)

                   8

12

W6FY0.Y000j

Ball Screw Linear Module

10

13

W2HYn.Y0002

Coupling

5

14

W4Y50.a0401

Rolling bearing

5

15

W8nYF.Y000C

Linear bearings

5

16

W8nYF.Y0012

PLC

                  10

17

W8nYF.Y0013

Touch Screen

                   8

7.Main Equipment Spare Parts

Part Name

Brand

PLC

Xinje

Touch Screen

Xinje

Servo Motor

Leadshine

Servo Motor

Leadshine

Servo Driver (8 pcs)

Leadshine